Workpiece Size and Weight: Confirm if the machine's travel and worktable load capacity meet your specific requirements.

Processing Accuracy Requirements: Select appropriate positioning accuracy and repeat positioning accuracy based on your product's quality standards.

Spindle Performance: Determine the necessary spindle power, speed range, and tool interface type for your applications.

CNC System: Choose a CNC control system that is stable, reliable, and offers strong compatibility.

Large-Size Machining Capability: Ensure the machine's travel, worktable size, and load-bearing capacity are sufficient for the large components typical in mining machinery.

High Precision Requirements: The machine must guarantee the parallelism, perpendicularity, and coaxiality of hole positions and planes to meet the stringent assembly requirements of mining machinery.

Multi-Process Composite Machining: Look for the ability to complete multiple operations such as boring, milling, drilling, and tapping in a single clamping to significantly improve processing efficiency.

Heavy Cutting Capability: A high-power spindle is essential to effectively handle the cutting of high-hardness materials commonly found in mining equipment.

Load-Bearing Capacity: The machine must be capable of accommodating heavy workpieces, such as nuclear power pressure vessels.

Spindle Speed Range: Select a spindle that offers a versatile speed range to cater to both rough machining and fine finishing operations.

Multi-Axis Linkage: For complex curved surfaces, 5-axis linkage capability is often necessary.

Anti-Corrosion Design: If processing components for marine energy equipment, ensure guide rails and lead screws have appropriate anti-corrosion treatments like nickel plating or specialized coatings.

High-Rigidity Structure: A machine bed with a cast iron structure is preferred to minimize vibration and its impact on precision machining.

Manufacturing shipbuilding parts demands extremely high processing reliability and resistance to environmental corrosion. Workpieces are typically large and heavy, making it challenging to guarantee positioning accuracy. The solution involves using specialized fixtures and CNC rotary worktables to enhance clamping efficiency and precision. This ensures the precise assembly requirements for critical ship systems like power trains and propulsion units are met.

Yes, they can be extensively customized. Based on your workpiece requirements, you can configure the machine with various standard or custom attachment heads, different milling or boring worktables, and a wide array of tool magazines, including libraries for both tools and attachment heads.

Clearly define its intended use. For CNC machining operations requiring high productivity, a more powerful spindle with higher speed and torque specifications is necessary. If primarily used on horizontal surfaces, a spindle with a greater depth of cut might be preferable.

These machines offer high rigidity and precision. The bed, spindle, and tool system are designed to be compact, providing excellent rigidity and minimizing vibrations during processing. The high-precision spindle system maintains stability at high speeds, ensuring accurate dimensions and surface quality. Furthermore, the CNC system's built-in tool compensation function can reduce errors caused by tool wear, thereby enhancing machining accuracy.

Besides traditional boring and milling functions, CNC planer type boring and milling machines can also perform planing operations, making them suitable for multi-sided and large-area machining. The worktable of a CNC planer type boring and milling machine is typically larger, capable of handling heavier workpieces, and thus suitable for heavy machinery component processing.

Shipbuilding involves processing extra-long and heavy components. CNC planer type boring and milling machines, with their long travel and high stability, can machine large-sized, heavy parts. These machines also offer multiple functions like milling, planing, and boring, enabling the processing of complex-shaped parts, reducing machining steps, and improving production efficiency.

Titanium Alloys: High strength, corrosion-resistant, but difficult to machine. The CNC planer type boring and milling machine needs high cutting capability and stability.

Aluminum Alloys: Lightweight materials suitable for high-speed machining but require high surface quality.

High-Temperature Alloys: Used for engine components, these materials have high hardness and high-temperature resistance. The CNC planer type boring and milling machine must provide sufficient power and an adequate cooling system.

Composite Materials: Some aircraft parts use composite materials, which place high demands on the machine tool's tool selection and cutting parameters.

Applicable Workpieces: Fixed gantry boring and milling machines are more suitable for processing large, heavy workpieces, especially long or wide parts.

Machining Accuracy: Due to their high rigidity and stability, fixed gantry boring and milling machines can maintain high machining accuracy under heavy loads.

Worktable Load: Typically, the worktable of a fixed gantry boring and milling machine has a strong load-bearing capacity, making it suitable for processing heavy workpieces.

Through the flexibility of its CNC system, the machine can easily adjust processing methods and motion trajectories for different workpieces, adapting to various sizes and shapes.

With appropriate tool selection, it can effectively process workpieces of various materials.

Processing parameters such as feed rate, cutting depth, and spindle speed can be adjusted according to the characteristics of different materials.

It can be equipped with an efficient cooling system to reduce the impact of cutting heat on materials and precision.

Automatic Tool Changer (ATC) System: These machines are often equipped with an ATC system that can automatically change tools according to different processing needs, reducing manual operations and improving efficiency.

Automatic Measurement and Monitoring System: Some high-end models can be equipped with automatic measurement systems for in-process inspection of die parts, allowing real-time adjustment of processing parameters to ensure die accuracy.

Automatic Loading/Unloading System: In mass production scenarios, an automatic loading/unloading system can enhance production efficiency and reduce manual intervention.

Machining Size and Weight Requirements: Select appropriate machine specifications and load-bearing capacity based on the dimensions and weight of ship parts.

Machining Accuracy Requirements: Choose a machine with high precision and stability to meet the accuracy demands of ship components.

Automation Needs: If increased production efficiency is required, consider machines equipped with automatic tool changers and automatic loading/unloading systems.

Machine Structure Rigidity: Opt for a machine with high rigidity to ensure stability and accuracy during the machining process.

The machine can complete multiple processes in a single clamping, reducing the number of times the workpiece needs to be reclamped and improving production efficiency.

The automatic tool changer system can automatically select tools according to machining needs, reducing manual operation time and increasing machining efficiency.

The machine features high cutting speeds and feed rates, which can effectively improve the production efficiency of large batches of mold parts.

The CNC system can monitor the machining status in real time and automatically adjust machining parameters, minimizing human errors and improving production efficiency.

Traditional milling utilizes a boring bar for machining, while modern milling often employs a ram (without a boring spindle) structure to accomplish various functional attachments.

It features machining functions such as boring, drilling, milling, and slotting. Equipped with a high-precision rotary table and right-angle milling and other functional attachments, it can achieve five-sided machining.

Its structural characteristic is a machine bed cast from iron material, capable of supporting workpieces weighing several tons. Additionally, the planer type boring and milling machine is equipped with a boring and milling head and a rotor, enabling multi-angle and multi-directional machining of workpieces. Compared to ordinary machine tools, its speed and feed rates have been significantly improved, allowing for milling that can achieve a mirror-like surface finish on hardened materials without the need for grinding. Furthermore, it can perform various machining methods such as drilling and milling, with higher machining accuracy and surface quality than ordinary machine tools.

Working space and load-bearing capacity: CNC gantry machining centers offer a large working space and load-bearing capacity. Their worktable area is substantial, accommodating large-sized workpieces. At the same time, the robust gantry structure design can withstand heavy workpiece weights, ensuring stability and precision. This characteristic gives CNC gantry machining centers a significant advantage in handling large and heavy workpieces.

Multi-axis machining capability: CNC gantry machining centers are typically equipped with multiple CNC axes, including X, Y, and Z axes, and can even include rotary and tilting axes. This enables CNC gantry machining centers to perform complex machining at multiple angles and on multiple faces, improving processing efficiency and accuracy.

High rigidity and high-precision machining capability: CNC gantry machining centers utilize a sturdy machine bed and high-quality guideway transmission system, providing good rigidity and vibration resistance, maintaining stability during high-speed machining. They also employ high-precision ball screw drives and servo control systems, enabling high-precision machining requirements to be met.

The main structural components of a CNC gantry machining center can be roughly divided into seven parts:

CNC Gantry Machining Center Worktable

Gantry Crane Type Cnc Gantry Machining Center

Machining Center Quill (ram)

CNC Gantry Machining Center Tool Magazine

Machining Center Attachment Head Magazine

Selection of Machining Center CNC System

CNC Gantry Machine Precision Center

Gantry machining centers machining large workpieces are prone to vibration. The heavier the gantry machining center, the thicker the foundation should be. The low-pressure strength of the concrete should be 1800 N per square meter, and the tensile strength should be 180 N per square meter. The bearing capacity of the ground should be greater than 5 tons per square meter. The concrete foundation must be free of cracks. Vibration damping materials should be added to the foundation workshop.

Box-Type Parts: Generally refers to parts with a multi-hole system, internal cavities, and a certain length, width, and directional ratio.

Complex Surface Parts: Similar to CNC milling machines, gantry machining centers are also suitable for machining complex surfaces such as aircraft and automobile parts, impellers, propellers, and various surface forming molds. Without excessive cutting or machining area limitations, ball-end milling cutters can generally be used for three-dimensional linkage machining of complex inner surfaces.

Special-Shaped Parts: Special-shaped parts are irregularly shaped parts, mostly with poor rigidity, making clamping and cutting deformation difficult to control, and machining accuracy difficult to ensure. When machining special-shaped parts, the more complex the shape and the higher the precision requirements, the greater the advantages of using a gantry machining center.